Newsletter

Newsletter - June 28, 2022

Who are we, what are we doing, and why?

SMS’s Material Scientist, Dr. Nicky Cates, stopped by the It’s a Material World Podcast to answer these questions, and more. This is also a great listen for any aspiring MSE!

We’ve successfully created a dust-mitigating nanostructure!

The past 6 months have been the best yet for Smart Material Solutions. This included a breakthrough in our efforts to create a Passive Dust-Mitigating surface for NASA through a Phase 1 SBIR Project with Prof. Chih-Hao Chang’s group at UT Austin that concluded in November. 

The result: we created a nanostructured surface that reduced dust coverage by 93% compared to a smooth surface of the same material. The video below shows how a lunar dust simulant slides right off our nanostructured surface, while sticking to a smooth surface of the same material. The SEM image shows a side-angle view of the seam between the structured (right) and smooth (left) regions of the same sample. The division is dramatic, and represents a potential game-changing advance in NASA’s efforts to reduce dust adhesion on critical components, including solar panels, radiators, camera lenses, and spacesuits. Results have been submitted for review in a publication led by Prof. Chang and his student, Samuel Lee.

NASA Phase II SBIR funded

Our success in Phase 1 led to a $750,000 Phase 2 contract to improve surface performance, transfer the patterns into several more space grade materials, demonstrate imprinting roll-to-roll, create application demos, and further understand the physics that drive this phenomenon. We’re partnering once again with UT Austin, who will test our samples in a lunar simulation environment and lead the effort to study particle adhesion physics, along with Microcontinuum, Inc. who will replicate our molds using roll-to-roll nanoimprint lithography.

Application demos will include solar cover glass, visible optics, and radiator films

Army research underway

The US Army has been our biggest supporter, and work continues to use our patterning methods and roll-to-roll processes to create large area anti-reflective surfaces and metamaterials for multiple national defense applications. We’re partnering with the University of Delaware (UD) and Microcontinuum, Inc.. UD Prof. Mark Mirotznik, his graduate student Alex Winters, and the SMS team recently published on the topic in the Journal of the Optical Society of America B.

Microcontinuum imprinted more than 500 linear feet of our anti-reflective motheye film using roll-to-roll NIL.

Our next big pitch: the Army’s XTech Clean Tech competition

Dr. Nicky Cates, our resident solar expert, is leading an effort to pitch our light-trapping and dust-mitigating surfaces to the Army to improve the flexible, thin-film solar panels that power electronics on the battlefield. We’ve crossed the first hurdle, as our white paper was selected for a live pitch next week. If we’re selected, we’ll have a great line on more than $2M in funding to focus on enhancing the performance of thin-film solar cells - one of our most promising application targets.

Newsletter - July 13, 2021

Smart Material Solutions is excited to make two big announcements - both with a focus on keeping clean! In May, we started an SBIR with NASA to create dust-mitigating surfaces in support of NASA's return to the moon. To go along with that, we recently completed our own in-house cleanroom at SMS! As usual, we're open to discussing our work and forming new partnerships as we develop new application areas for our large-area nanoimprint molds.

New Cleanroom Facilities

SMS employees took a break from their normal experiments to construct a new cleanroom that houses the nanocoining pilot line and nanoimprint lithography (NIL) equipment. This custom-designed facility offers superior temperature control and dust suppression. Check out a timelapse of the construction below!

NASA Phase I SBIR: Dust-Mitigating Surfaces

SMS was awarded NASA Phase I SBIR to create dust-mitigating surfaces in space-grade materials using nanocoining. We will collaborate with Professor Chih-Hao Chang at UT Austin to create nanopatterns and test their ability to minimize dust adhesion via the lotus effect.

polymer.png

Newsletter - May 21, 2021

Army Phase II SBIR Award: R2R fabrication of plasmonic absorbers

SMS was awarded an Army Phase II SBIR for the R2R fabrication of plasmonic absorbers. During the phase I project, SMS teamed with Professor Mark Mirotznik of the University of Delaware to design and fabricate a large-area plasmonic absorber using nanocoining and nanoimprint lithography (see photo and SEM image). In phase II, SMS will work with Professor Mirotznik and MicroContinuum, Inc. to scale up the process using R2R fabrication. This project will demonstrate the promise of nanocoining for the scalable manufacturing of patterned metal films for plasmonic devices, transparent conducting metal mesh films, and wire grid polarizers.

ArmySC.png

Article on R2R Fabrication Published in Nanotechnology

SMS collaborated with the Center for Hierarchical Manufacturing (CHM) at the University of Massachusetts at Amherst to nanopattern more than 60 feet of polymer film using a seamless cylindrical mold created with nanocoining (see photo and SEM image). This work, which was the first demonstration of R2R fabrication with our drum molds, was published in the journal Nanotechnology.

R2R.png

Newsletter - October 15, 2020

Our first product: Low-cost master molds for nanoimprint lithography!

We’re excited to announce our first products, which are now available on our website.

flat mold.jpg

Flexible micro- and nanopatterned shims for applications including:

  • Anti-reflective films

  • Optical arrays

  • Enhanced wetting

  • Etch templates

Form factors:

  • Standard foil shims of 25 mm x 25 mm.

  • Custom development of shims, seamless sleeves, and solid cylinders up to 160 mm x 160 mm.

Patterns:

  • Standard patterns with 2 µm and 3 µm pitch and 0.5 aspect ratio (height/pitch) on a square grid. More patterns including 1 µm and 600 nm pitch coming soon.

  • Custom development of close-packed arrays, novel patterns, and feature pitches from 200 nm – 6 µm